My thought process was that it's not actually a cured product that we're after. The addition of curing salt is only needed to protect it in the anaerobic environment in the smoker.
I'm aware that the FDA handbook advises that 40mg/kg (ppm) nitrite has some preservative effect. That Danes have a 60mg/kg limit for heat-treated products made from minced meat, including Pate.
Click for Danish rules pdf download. The EU laws have a 100mg/kg (ppm) max ingoing for Sterilised meat products (Fo > 3,00) but 150mg/kg (ppm) for bacon. It should be noted that these are
maximum amounts.
The opinion of the Scientific Committee on Food and the European Food Safety Authority, concluded that:
...it is clear that 50-100 mg/kg input sodium nitrite is adequate to protect many cooked cured meats against growth and toxin formation by C. botulinum. There is, however, a wide range of cured meats that are not cooked, produced under a wide range of circumstances and with varying levels of hygiene, in European countries from the Mediterranean to the Arctic Circle. In some of those circumstances an input level of sodium nitrite of 150 mg/kg is considered necessary to inhibit the growth of C. botulinum." link Our product doesn't appear to be one where the higher level is required.
US rules advise a minimum of 120ppm for curing - but we're wanting a smoked, rather than cured product.
I juggled all those around a bit, and took in to account that it is a hot-smoked product rather than cold smoked, that is not having cure added to give any preservative effect, and that it is a perishable product that will be used shortly after preparation.
Based on the above, 100mg/kg (ppm) seemed to strike a good balance between protection during smoking and residual nitrite.
Having this opportunity to review it, I'd also suggest adding a vitamin C salt such as sodium ascorbate. This will help ensure that residual levels of nitrite are as low as possible...
...however, I can also see the logic of your suggested 0.25% and would be happy eating either.
Phil